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ABSTRACT
High elasticity
spring (A), made of plastics, composed of two plate-shaped elements (1,
2), having, at rest, a curved profile (6), and linked to each other by
a film hinge (3).
Said
elements (1, 2), under the effect of an applied torque, can rotate with
respect to each other, around a film hinge (3) and, in their rotation,
undergo a deformation, since their linked edges (4, 5) are compelled, by
the film hinge (3) linking them, to keep their profiles aligned to each
other; the elastic deformation of the profiles (4,5) of said elements (1,
2) gives rise to an accumulation or a release of energy, which determines
the elastic response of the spring at the variation of the relative angle
between said two elements (1, 2).
Said
spring may eventually be integrated with another plastic element and may
be manufactured in the same injection moulding operation.
FEATURES
The particular
shape of this spring makes it possible what was so far considered impossible:
a plastic spring which can flex +/- 90° and return exactly in its original
shape, with an elasticity an order of magnitude better than what could
be obtained by a simple plate spring of the same material.
The
wide relative rotation of the two plates around the film hinge, is transformed
into a much smaller flexure of said plates, which keeps itself within the
range of elastic deformation.
While
the two plates, elastically, try to restore their original curved profile,
they try to restore their original alignment to each other, too.
Experimental
decay tests showed that a pre-loaded spring keeps oper time 40%
of its initial load, making it suited to applications wherein it is required
to be pre-loaded, and then is further flexed momentarily, like in handles
of doors or in electrical pushbuttons.
Experimental
duration tests showed that the spring is suited to applications
wherein resistance to a large number of flexures is required..
APPLICATIONS
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Automotive
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Home
appliances
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Printers
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Electrical
pushbuttons
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Consumer
products
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Spring
biased handles |
Spring
integrated with handle |
Spring
integrated with handle |
Spring
integrated with handle |
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Spring
integrated with handle |
Elastic
levers |
Integrated
with other plastics bodies |
Integrated
with other plastics bodies |
Integrated
with other plastics bodies |
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Integrated
with other plastics bodies |
Click
closures |
Integrated
with other plastics bodies |
Integrated
with other plastics bodies |
Integrated
with other plastics bodies |
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Integrated
with other plastics bodies |
Electrical
pushbuttons |
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Spring
integrated with other plastics bodies |
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Clothes
pegs |
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Single-part
clothes pegs with integrated spring |
Toys |
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Suspensions
for model cars and springs integrated with other plastics bodies |
PATENT
(pdf)
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