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PATENT:
HIGH ELASTICITY PLASTIC SPRING
Filed in Italy on 04/01/2007, N° TO2007A 000006
vittorio.scialla@strumentiperleaziende.com

ABSTRACT
High elasticity spring (A), made of plastics, composed of two plate-shaped elements (1, 2), having, at rest, a curved profile (6), and linked to each other by a film hinge (3).
Said elements (1, 2), under the effect of an applied torque, can rotate with respect to each other, around a film hinge (3) and, in their rotation, undergo a deformation, since their linked edges (4, 5) are compelled, by the film hinge (3) linking them, to keep their profiles aligned to each other; the elastic deformation of the profiles (4,5) of said elements (1, 2) gives rise to an accumulation or a release of energy, which determines the elastic response of the spring at the variation of the relative angle between said two elements (1, 2).
Said spring may eventually be integrated with another plastic element and may be manufactured in the same injection moulding operation.

FEATURES

The particular shape of this spring makes it possible what was so far considered impossible: a plastic spring which can flex +/- 90° and return exactly in its original shape, with an elasticity an order of magnitude better than what could be obtained by a simple plate spring of the same material.
The wide relative rotation of the two plates around the film hinge, is transformed into a much smaller flexure of said plates, which keeps itself within the range of elastic deformation.
While the two plates, elastically, try to restore their original curved profile, they try to restore their original alignment to each other, too.
Experimental decay tests showed that a pre-loaded spring keeps oper time 40% of its initial load, making it suited to applications wherein it is required to be pre-loaded, and then is further flexed momentarily, like in handles of doors or in  electrical pushbuttons.
Experimental duration tests showed that the spring is suited to applications wherein resistance to a large number of flexures is required..

APPLICATIONS

Automotive
Home appliances
Printers
Electrical pushbuttons
Consumer products
Spring biased handles Spring integrated with handle Spring integrated with handle Spring integrated with handle   Spring integrated with handle
Elastic levers Integrated with other plastics bodies Integrated with other plastics bodies Integrated with other plastics bodies   Integrated with other plastics bodies
Click closures Integrated with other plastics bodies Integrated with other plastics bodies Integrated with other plastics bodies   Integrated with other plastics bodies
Electrical pushbuttons       Spring integrated with other plastics bodies  
Clothes pegs         Single-part clothes pegs with integrated spring
Toys         Suspensions for model cars and springs integrated with other plastics bodies

PATENT (pdf)